Cleaning Validation – Residue Analysis

Analytical Chemistry for Cleaning Validation

Cleaning validation is essential for ensuring that pharmaceutical manufacturing equipment is free from residual product, cleaning agents, and contaminants before the next production campaign. While swabbing and rinse sampling establish how equipment is sampled, the ultimate assurance comes from robust analytical chemistry methods that can detect even trace residues.

Honeyman Laboratories provides a full suite of residue analysis services designed specifically for cleaning validation programmes, ensuring compliance with EMA, FDA, and MHRA requirements.

Analytical Techniques We Offer

Our MHRA-approved GMP laboratories support cleaning validation by applying validated analytical techniques, including:

  • High-Performance Liquid Chromatography (HPLC) for product-specific residues and degradants
  • Gas Chromatography (GC Headspace) for residual solvents in line with ICH Q3C / USP <467>
  • Total Organic Carbon (TOC) for non-specific organic residues where appropriate (Ph. Eur. 2.2.44, USP <643>)
  • Conductivity and pH testing for cleaning agent residues (USP <791>, Ph. Eur. 2.2.38)
  • We also perform method development and validation tailored to your specific product or cleaning agent, covering specificity, linearity, accuracy, precision, LOD/LOQ and robustness.

    Recovery Studies and Acceptance Criteria

    For cleaning validation results to be defensible, recovery studies are essential. We confirm that swabbing and rinse techniques reliably recover residues from relevant equipment surfaces. Acceptance limits are set in line with toxicology-based calculations, industry guidance (EMA, ISPE), and compendial expectations.

    Bespoke and High-Risk Product Support

    Standard compendial methods may not always be sufficient. For potent or high-risk actives, Honeyman develops bespoke analytical methods with the sensitivity and specificity needed to meet regulatory expectations.

    Why Choose Honeyman?

  • MHRA-approved GMP laboratories with decades of cleaning validation experience
  • Full analytical chemistry capability in-house, integrated with GMP sampling and transport services
  • Bespoke method development for products and cleaning agents not covered by standard methods
  • Regulatory confidence through audit-ready documentation and trending data packages
  • Complete lifecycle support for initial validation, revalidation, and troubleshooting
  • Partner with Honeyman

    Whether you need compendial testing or bespoke analytical method development, Honeyman Laboratories provides the residue analysis expertise to make your cleaning validation programme robust, compliant, and inspection-ready.

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